Dual side hot melt glue roll coating is imperative to connect multiple layers of foam board related materials. Insulation Supply professionally processes multilayered rigid foam solutions with industrial strength adhesive coaters and platen presses made by the Black Brothers Company.
Furnishing any foam board format, the roll coater manually adjusts to a 10-inch height, or at minimum, half-an-inch. Applications are adaptable, but average around 9 grams of adhesive per square foot. Development testing is performed on every new project by implementing scaled trials to yield successful results for a full production run.
When processing through the hot melt glue spreader, boards are individually coated and uniformly stacked together. The outer pieces can receive a single side application to face inward, while inner pieces are dual coated to maintain an entirely secure bond.
Insulation Supply uses moisture activated polyurethane based adhesives. An enclosed station at the exit point of the glue roll maintains constant humidity levels to facilitate proper application between each piece of material. As board gluing cures, a full bundle is guided along a rolling table and into a large pneumatic platen press for completion.
Various material combinations need specific amounts of pressure and time under the press to achieve optimal results. In a matter of minutes, a fixed pressure capable of exceeding 140 PSI is applied.
The finished product is safely rolled out for quality inspection and transferred onto a pallet. Once full, the skid is loaded onto a wrap machine – securing the pallet for transport with white wrapping material.
Utilized in buildings, thermal fittings, concrete and more – Insulation Supply processes a variety of products implementing premium hot melt adhesion. When pressed for new paneling solutions, we make them stick!
Applications:
- Laminated Insulation Panels:
- Coating both sides of foam panels with adhesive and pressing them to bond with materials like wood, metal, or drywall, creating insulated panels for walls, roofs, or floors in construction.
- HVAC Duct Insulation:
- Applying adhesive to both sides of foam to bond with duct materials, creating airtight, thermally efficient linings for HVAC systems to reduce heat loss or condensation.
- Automotive Interior Components:
- Bonding foam to fabrics or rigid substrates on both sides for automotive interiors, such as headliners, door panels, or seating, to enhance soundproofing and thermal insulation.
- Acoustic Foam Laminates:
- Coating foam with adhesive on both sides and pressing it to acoustic fabrics or backings, creating panels for soundproofing in studios, theaters, or industrial settings.
- Appliance Insulation:
- Adhering foam to inner and outer surfaces of appliances like refrigerators or water heaters, ensuring energy-efficient insulation with strong, dual-sided bonds.
- Marine and Aerospace Insulation:
- Bonding foam to lightweight composites or metals on both sides for insulation in boats, ships, or aircraft, providing thermal and acoustic performance in harsh environments.
- Protective Packaging:
- Creating laminated foam packaging by coating both sides with adhesive and pressing to substrates, used for cushioning high-value items like electronics or medical devices.
- Construction Joint Systems:
- Coating foam strips with adhesive on both sides and pressing them into place as expansion joint fillers in concrete structures, ensuring flexibility and durability.
- Furniture and Upholstery:
- Bonding foam to fabrics or structural materials on both sides for furniture padding or upholstery, providing comfort and durability in seating or bedding applications.
Client Scenarios:
- Construction Contractors:
- Contractors use dual-sided adhesive foam panels to create insulated wall or roof systems, bonding foam to drywall or metal for energy-efficient buildings.
- HVAC Manufacturers:
- Manufacturers rely on dual-sided adhesive foam to bond insulation to duct surfaces, ensuring secure, airtight linings that meet energy efficiency standards.
- Automotive Suppliers:
- Suppliers for vehicle interiors use dual-sided adhesive foam to bond with fabrics or panels, creating soundproofed and insulated components like headliners or dashboards.
- Acoustic Solution Providers:
- Companies designing soundproofing for recording studios or auditoriums use dual-sided adhesive foam to create laminated acoustic panels, ensuring easy installation and noise reduction.
- Appliance Manufacturers:
- Manufacturers of refrigerators or freezers use dual-sided adhesive foam to bond insulation to inner and outer appliance surfaces, optimizing energy efficiency.
- Marine and Aerospace Industries:
- Clients in these sectors use dual-sided adhesive foam to bond insulation to composite or metal surfaces in vessels or aircraft, meeting stringent performance requirements.
- Packaging Companies:
- Businesses producing protective packaging for electronics or medical equipment use dual-sided adhesive foam to create laminated inserts, ensuring secure cushioning.
- Furniture Manufacturers:
- Manufacturers of furniture or bedding use dual-sided adhesive foam to bond padding to fabrics or frames, enhancing comfort and durability in products like mattresses or chairs.
- Industrial Manufacturers:
- Industrial clients use dual-sided adhesive foam to insulate machinery or equipment, bonding foam to multiple surfaces for thermal and acoustic management.
- These applications and client scenarios demonstrate Insulation Supply’s expertise in delivering dual side hot melt foam glue adhesive coating and press services, meeting diverse industry needs for strong, reliable bonding in insulation, protection, and performance applications.