Rigid foam board routing is implemented for products requiring proper structural drainage, waterproofing and more. Running multiple cuts at a time, Insulation Supply professionally routes material with rugged gang rip cutters built by Grufter Machine Works.
Direct board routing utilizes separate multi blade tables in a process establishing cuts across panel width and length. Channels run optionally along either or both axes, providing flexibility of flow with correct installation. Functional drainage routes are best cut to a depth of at least one-fourth inch and are typically applied to a variety of foam thicknesses.
The conveyor drive and the multi saw have dedicated controls to start and stop, while separate emergency stops are safely positioned near both ends of the table. Stacked raw material is guided individually by a chain-fed paddle system throughout the router. Every few boards are manually inspected and measured after processing to ensure quality control prior to finishing a bundle. Additional routing, adhesion or palette stacking can occur thereafter.
Each router has a gang rip saw spanning the table width ahead of the exit point. Over 50 blades can be visibly engaged with uniform spacing distributed across. Optimizing the routing mechanism, vacuum ducts remove and collect all dust into an adjacent bag house for disposal.
Full bags of debris are securely swapped out. After transferring 150 foam bags, a densification machine is implemented to form raw cubic material. As each bagful is repurposed into cubes, a complete load stacks up to over a ton-and-a-half of rigid foam. Pallets are then bundled and transported to manufacturers that upcycle the raw cubes into new product.
Insulation Supply carves solid routing grids with confidence and consistency. We keep your construction project clearly positioned to work for the long haul, so let’s help you channel your best structural support yet!
Insulation Supply’s foam insulation multi blade channel panel & board routing services utilize advanced multi-blade technology to create precise channels and grooves in foam panels or boards for enhanced insulation applications. These services cater to industries like construction and HVAC, delivering customized solutions that improve thermal efficiency and ensure seamless integration into complex systems. Our services provide precise channeling and grooving of foam panels or boards, enabling enhanced functionality for insulation and related applications. Below is a list of applications and client scenarios based on common uses of these services in various industries:
Applications:
- HVAC Duct Insulation:
- Routing channels in foam panels to create pathways for air distribution or to fit around duct components, improving thermal efficiency and airflow in HVAC systems.
- Piping and Plumbing Insulation:
- Cutting grooves in foam boards to accommodate pipes or tubing, ensuring a snug fit for thermal insulation in plumbing or industrial piping systems.
- Structural Insulated Panels (SIPs):
- Creating channels in foam panels for electrical wiring, plumbing, or structural reinforcements in SIPs used for walls, roofs, or floors in energy-efficient buildings.
- Acoustic Panel Systems:
- Routing foam panels to form grooves that enhance sound absorption or to fit acoustic panels into specific frameworks for studios, auditoriums, or industrial noise control.
- Refrigeration and Appliance Insulation:
- Grooving foam boards to fit around cooling lines or components in refrigerators, freezers, or water heaters, optimizing insulation and energy efficiency.
- Precast Concrete Formwork:
- Cutting channels in foam panels used as formwork or insulation inserts in precast concrete, allowing for integration of utilities or reinforcement bars.
- Automotive and Transportation Insulation:
- Routing foam panels to create channels for wiring or structural components in vehicles like RVs, buses, or specialty vehicles, enhancing thermal and acoustic insulation.
- Marine and Aerospace Insulation:
- Creating precise grooves in foam boards for lightweight insulation in boats, ships, or aircraft, accommodating complex shapes or systems while maintaining performance.
- Packaging and Protective Foam:
- Routing channels in foam panels to create custom-fit protective packaging for delicate items like electronics or medical equipment, ensuring secure transport.
Client Scenarios:
- HVAC System Manufacturers:
- Manufacturers use channeled foam panels to insulate ducts, with grooves designed to fit around ductwork or accommodate airflow, ensuring energy efficiency and regulatory compliance.
- Construction Contractors:
- Contractors building energy-efficient homes or commercial structures use routed foam panels in SIPs to integrate wiring or plumbing, streamlining installation and improving insulation.
- Plumbing and Piping Contractors:
- Contractors insulating industrial or residential piping systems rely on grooved foam boards to wrap pipes tightly, reducing heat loss or preventing freezing.
- Appliance Manufacturers:
- Manufacturers of refrigerators or freezers use routed foam panels to fit around cooling lines, ensuring precise insulation placement for optimal energy performance.
- Acoustic Solution Providers:
- Companies designing soundproofing for recording studios or theaters use channeled foam panels to enhance acoustics or fit into custom frameworks for noise reduction.
- Precast Concrete Manufacturers:
- Manufacturers producing precast concrete panels use routed foam as insulation inserts with channels for rebar or utilities, improving structural and thermal performance.
- Automotive and RV Manufacturers:
- Suppliers for vehicle interiors use grooved foam panels to route wiring or fit structural components, providing insulation and soundproofing for enhanced comfort.
- Marine and Aerospace Industries:
- Clients in these sectors use channeled foam for lightweight insulation, with grooves accommodating complex systems in vessels or aircraft while meeting strict performance standards.
- Packaging Companies:
- Businesses creating protective packaging for high-value goods use routed foam panels with channels to securely hold electronics or medical devices during shipping.