Insulation Supply surface milling and profiling finishes every rigid foam product true to measurement and form. Achieving resilient accuracy within 10-thousandths of an inch, material finishing is flawlessly executed utilizing commercial downstream equipment solutions from Burkle SMB David.

Stacks of raw material are placed into the feed entrance station. 6 to 12 boards can be positioned for this feeder depending on size and depth. Height controls are adjusted accordingly to match board thickness allowing crews to manage a consistent load while single units proceed from the stack automatically downstream.

As a raw foam board rolls into the milling planer, precise increments are removed from the top and bottom sides based on uniformity. Shaving up to half-an-inch, the internal planer can be adjusted to achieve different depths from each side to accommodate surface defects. The offset blades begin working the bottom face first with the top side cut initiating shortly after. Planing both main surfaces ensures the tightest tolerance for finishing prime product applications that otherwise cannot be achieved through initial production.

Milling and profiling foam material is a dusty process. An integrated multi-hose configuration attached directly above the source cleanly vacuums debris through a direct collection system. At the end, a house of large clear bag stations allows multiple pipe outlets to be selectively channeled and gather foam dust for proper disposal. All foam dust can be recycled through re-densification and used by manufacturers to reintegrate into new products.

Advancing from the surface planer, edges can be trimmed using a variety of methods along the length of the foam board from both sides. Edge profiling ensures that every board establishes a consistent finish upon final inspection. After exiting the profiler, a board rolls through antistatic components to be received and tested for accuracy.

When a board is fit and finished, groups are stacked in a predetermined quantity. A foam pallet awaits each bundled stack to build a full skid of over 20 pieces, where it is lifted over to a wrap machine to be secured for final delivery.

Affording our customers the flexibility to bundle and process material at a reliable quality is what Insulation Supply does best. No matter the order, we guarantee your finished product will be secure and transported on time – every time!

Insulation Supply’s foam surface thickness planer milling & edge profiling services use advanced machinery to precisely mill foam to uniform thicknesses and create custom edge profiles for enhanced fit and functionality in insulation applications. These services cater to industries like construction and manufacturing, delivering tailored foam solutions for improved thermal performance and seamless integration. Our services provide precise milling to achieve uniform foam thickness and custom edge profiles for various industries. Below is a list of applications and client scenarios based on common uses of these services in insulation and related sectors:

Applications:

• Insulation Panels for Construction:
  • Milling foam to consistent thicknesses and profiling edges for interlocking or seamless fitting in wall, roof, or floor insulation panels, enhancing thermal efficiency in buildings.
• HVAC Duct Insulation:
  • Planing foam to precise thicknesses and shaping edges for lining HVAC ducts, ensuring airtight seals and optimal thermal performance.
• Pipe and Tank Insulation:
  • Milling foam sheets to uniform thicknesses and profiling edges for wrapping pipes or tanks, providing thermal insulation in industrial or HVAC systems.
• Acoustic Foam Panels:
  • Creating uniformly thick foam panels with custom edge profiles for soundproofing applications in studios, auditoriums, or industrial settings to reduce noise transmission.
• Protective Packaging Inserts:
  • Milling foam to specific thicknesses and profiling edges for custom packaging inserts, used to protect electronics, medical devices, or fragile goods during transport.
• Automotive and Transportation Components:
  • Planing foam for consistent thickness and shaping edges for insulation or soundproofing components in vehicles like RVs, buses, or specialty vehicles.
• Marine and Aerospace Insulation:
  • Milling foam to precise specifications and profiling edges for lightweight insulation in boats, ships, or aircraft, ensuring durability in harsh environments.
• Construction Joint Fillers:
  • Producing uniformly thick foam strips with profiled edges for use as expansion joint fillers in concrete structures, ensuring flexibility and a secure fit.
• Appliance Insulation:
  • Milling foam to exact thicknesses and shaping edges for insulating appliances like refrigerators or water heaters, optimizing energy efficiency.

Client Scenarios:

• Construction Contractors:
  • Contractors use milled foam panels with profiled edges for insulation in residential or commercial buildings, ensuring precise fits for walls, roofs, or floors to improve energy efficiency.
• HVAC Manufacturers:
  • Manufacturers rely on planed foam with custom edge profiles to insulate ducts or equipment, meeting energy standards and ensuring airtight installations.
• Packaging Companies:
  • Businesses producing protective packaging for high-value goods like electronics or medical equipment use milled foam inserts with profiled edges for secure, custom-fit cushioning.
• Automotive and RV Manufacturers:
  • Suppliers for vehicle interiors use uniformly thick foam with profiled edges for soundproofing or thermal insulation in dashboards, panels, or seating, enhancing comfort.
• Acoustic Solution Providers:
  • Companies specializing in soundproofing for studios or theaters use milled foam panels with shaped edges to simplify installation and optimize noise reduction.
• Marine and Aerospace Industries:
  • Clients in these sectors require precisely milled foam with profiled edges for lightweight, durable insulation in vessels or aircraft, meeting strict performance standards.
• Appliance Manufacturers:
  • Manufacturers of refrigerators or freezers use milled foam with custom edges for insulation, ensuring energy efficiency and seamless integration into appliance designs.
• Industrial Manufacturers:
  • Industrial clients use planed foam with profiled edges for insulating machinery or equipment, reducing heat loss and improving operational efficiency.
• Specialty Construction Firms:
  • Firms working on infrastructure projects, such as bridges or tunnels, use milled foam strips with profiled edges as joint fillers to accommodate movement and ensure durability.